Hexahydropyrimidone derivatives and a method of finishing textile material



United States Patent Office 3,518,043 Patented June 30, 1970 3,518,043 HEXAHYDROPYRIMIDONE DERIVATIVES AND A METHOD OF FINISHING TEXTILE MATERIAL Harro Petersen, Mannheim, and Heinz Bille and Wilhelm Ruemens, Limburgerhof, Pfalz, Germany, assignors to Badische Anilin- & Soda-Fabrik Aktiengesellschaft, Ludwigshafen (Rhine), Germany No Drawing. Original application Aug. 5, 1966, Ser. No. 570,425. Divided and this application May 21, 1969, Ser. No. 842,060 Claims priority, application Germany, Aug. 17, 1965, 1,545,610; Aug. 18, 1965, 1,469,269; May 18, 1966, 1,594,907

Int. Cl. D06m 15/54, 15/38, 13/38 US. Cl. 8116.3 3 Claims ABSTRACT OF THE DISCLOSURE The use of N,N'-dihydroxymethyl and N,N'-dialkoxymethyl derivatives of hexahydropyrimidones which bear in the 4-position a hydroxyl or alkoxyl group as finishing agents for textile materials consisting of or containing natural or regenerated cellulose.

This application is a division of application Ser. No. 570,425, filed Aug. 5, 1966.

The present invention relates to the use of new hexahydropyrimidone derivatives which bear a hydroxymethyl group or an alkoxymethyl group on each of the nitrogen atoms, as agents for finishing textile material consisting of or containing natural or regenerated cellulose.

It is known that fibrous material consisting of or containing natural or regnerated cellulose may be impregnated from an aqueous liquor with N-hydroxymethyl (:N-methylol) or N-alkxymethyl compounds of aliphatic or cyclic ureas, for example urea, thiourea, ethylenurea, propylenurea, glyoxalmonoureine, urones, triazinones or melamine or the urethanes or mixtures of such compounds, dried, optionally subjected to a mechanical shaping treatment and heated to elevated temperatures in the presence of acids or compounds which split off acids. Crease resist, shrinkproof, embossed, schreiner and chintz finishes may be prepared by such a treatment. Dry crease angles and wet crease angles of similar size are obtained, and the size could be adapted to all requirements were it not for the fact that the tensile strength of the treated material decreases as the dry crease angle is increased. According to recent knowledge, the best characteristics are obtained when a high wet crease angle and a medium high crease angle are imparted to the fibrous material with only slight fiber damage. This requirement is fulfilled to a certain extent when the material to be finished is impregnated, for example with an aqueous solution of the abovementioned N-hydroxymethyl or N- alkoxymethyl compounds and an acid reacting catalyst, and the impregnated material is left wet or is dried to a certain moisture content and then allowed to react with the applied substances at a temperature of up to 50 C.

Another prior art method of textile finishing is that known as deferred curing or delayed curing. This consists in impregnating the textile material to be finished with an aqueous solution of one or more finishing agents and one or more acid or potentially acid catalysts, carefully drying the material so that the finishing agent or agents do not react to any appreciable extent if at all, and only after a prolonged interval, which may amount to several months, is the material heated to a temperature at which the finishing agent reacts under the influence of the catalyst, several reactions being involved which for simplicity are usually described collectively as condensation, fixing or curing.

The method of delayed curing is usually employed to utilize the possibility of shaping the material to be finished in the period between drying and curing, but particularly to prepare it for manufacture and. to carry out the shaping.- It is therefore used particularly for the production of articles of clothing which are known as permanent press finished; for this purpose flat textile materials, particularly woven or knitted cloth, consisting of natural or regenerated cellulose or containing the same together withother fibrous materials, such as particularly polyethylene terephthalate or other linear polyesters, polyarn ides or polyacrylonitrile, are impregnated with a liquor containing the finishing agent and catalyst and also if desired agents for improving handle and other additives, and carefully dried; the dry material, containing mainly unreacted finishing agent and catalyst, is cut, sewn up into articles of clothing and brought into the desired shape for example by ironing, pressing or by means of shaping dummies. The article of clothing, if desired while on the shaping means, is 'then heated by saturated steam, superheated steam, hot air or contact heat to such an extent that the finishing agent is cured. While subsequent Washing is possible, the processors try to avoid this operation. Delayed curing is not confined to flat textile materials. Thus it is very advantageous for example to prepare permanent press articles of clothing using sewing cotton which is also impregnated with uncured finishing agent and catalyst.

From the above description it is clear that only finishing agents having particular properties are suitable for delayed curing. Thus they should remain unchanged for long periods, for example up to eighteen months, in the air dry condition at room temperature in the presence of the cure catalyst. Moreover the final finish should not be damaged it the catalysts remain in the articles of clothing. Only a few of the prior art finishing agents for cellulose textiles fulfil these requirements and in practice only one has actually been used to any great extent, namely N,N' dimethylolglyoxalmonoureine N,N-dimethylol 4,5-dihydroxyimidazolidone-2). This agent has the property however of not being resistant to the action of chlorine.

All the said finishing methods have in common that the textile material to be finished is impregnated with a solution, preferably an aqueous solution, of the finishing agent and an acid catalyst and reacted with the finishing agent with the formation of acetal bonds between the cellulose molecules of the textile material and the finishing agent. Between the impregnation and the chemical reaction the textile material may be dried Wholly or partly and if desired stored for some time and/or made up into articles of clothing in the impregnated but unreacted condition.

If high demands are to be satisfied, the said finishes are required to have good resistance to washing, high fastness to chlorine and good abrasion resistance. Good resistance to hydrolysis in acid medium is also required in many cases. Finally the finishing agent should not impair the light fastness of dyed material, for example with direct dyes or reactive dyes. These requirements are only partly fulfilled by a few of the N-methylol and N-alkoxymethyl compounds of the abovementioned type. Thus it is known that finishes having high fastness to chlorine are obtained only with the methylol compounds of N-substituted triazinones and particularly of cyclic 1,3-propylenurea (=l1exahydr0pyrimidone-). Finishes with N,N' dimethylolpropylenurea give excellent resistance to chlorine but the resistance to acid hydrolysis of these finishes is inadequate for many purposes and moreover they have a very unfavorable influence on the light fastness of dye ings. N,N-dimethylol-4,5-dihydroxyimidazolidone-Z on the other hand has no negative influence on the light fastness of dyeings, but it yields finishes which have inadequate resistance to chlorine.

It is an object of the invention to provide new compounds which are valuable as ingredients for surface cating materials, as resin tannins and as intermediates for white tanning agents.

Yet another object of the invention is to provide new textile finishing agents which are particularly stable in the dry state at room temperature in the presence of acid cure catalysts.

A further object of the invention is textile finishes which are not damaged by catalyst residues.

A still further object of the invention is to provide textile finishes which do not impair the light fastness of dyed material and which have good fastness to washing and to chlorine, good abrasion resistance and also good resistance to hydrolysis in acid medium. t

These and other objects are achieved by new hexahydropyrimidone derivatives of the general formula:

R R4 (I) in which R R and R denote hydrogen atoms, alkyl radicals having up to eight, preferably up to four, carbon atoms, which may contain a hydroxyl or alkoxy group having one to four carbon atoms which is separated by at least two carbon atoms from the oxygen atom, or an allyl radical, R R and R denote hydrogen atoms or alkyl radicals having one to five, preferably one to four carbon atoms.

The new substances having the Formula I are obtainable by allowing a substance having the formula:

H1 1 1 11-1 RB-OH HC-ORB R \R4 (II) in which R R, R and R have the meanings given above, to react in aqueous medium at a pH value of more than 9 and at a temperature of from 0 to 100 C. with twice the molar amount of formaldehyde and optionally reacting the resultant product with a saturated aliphatic monoalcohol or dialcohol having up to eight carbon atoms or a monoalkyl ether of the said dialcohol having one to four carbon atoms in the akyl radical, or with allyl alcohol in the presence of acid reacting catalysts and optionally in the presence of solvents and/or diluents.

Examples of starting materials having the Formula II are: 4 hydroxyhexahydropyrimidone-2, 4 hydroxy-6- methylhexahydropyrimidone-Z, 4 hydroxy-5,5-dimethylhexahydropyrimidine 2, 4 hydroxy 5,5 dimethyl 6- isopropylhexahydropyrimidone 2, 4 methoxy-6-methylhexahydropyrimidone-Z, 4-methoxy-5,5-dimethylhexahydropyrimidone-Z, 4-methoxy 5,5 dimethyl-6-isopropylhexahydropyrimidone-Z, 4-octyloxy-5,S-dimethyl-G-isopropylhexahydropyrimidone-Z, 4-hydroxy-5-ethyl-5-butylhexahydropyrimidone-2, 4-butoxy-5,S-diethylhexahydropyrimidone-2, 4-fl-hydroxyethoxy-5,S-dimethyl 6 isopropylhexahydropyrimidone-Z, 4-]3-methoxy-ethoxyhexahydropyrimidone-Z and 4-allyloxy-5 ,5 -dimethylhexahydropyrimidone-2. The substances having the Formula II may be prepared for example by reaction of urea with an aldehyde having the formula R -oH-oHo and an aldehyde having the formula R -CHO in the molar ratio 1:1:1 in aqueous solution or in an alcohol having the formula R OII and in the presence of a non oxidizing mineral acid at temperatures of from 30 to 120 C., R to R having the meanings given above. The substances having the Formula II are reacted with formaldehyde at a pH value of more than 9, preferably in the range up to pH 12. The best results are obtained in the pH range of 9.5 to 11. This is surprising because it is not possible to react glyoxalmonoureine (which also contains the group in a ring system) with formaldehyde at pH values above 9 because cleavage of the ring system occurs. The same behavior would have been expected of the substances having the Formula II.

The pH value required for the reaction may be set up in known manner with any adequately alkaline substances or buffer mixtures. Alkali metal hydroxides, particularly sodium hydroxide and potassium hydroxide, are preferred for economic reasons.

The reaction of substances having the Formula II is preferably carried out at a temperature of from 20 to 0.; reaction temperatures of from 40 to 70 C. have proved to be particularly suitable. The formaldehyde may be used in uncombined form, for example as commercial aqueous formaldehyde solution, or in the form of its polymers which easily decompose to monomer, such as paraformaldehyde.

The N-methylol groups formed by reaction with formaldehyde, and also any hydroxyl groups situated in 4-position, may if desired be etherified with alcohols of the abovementioned type. Examples of such alcohols are: methanol, ethanol, n-propanol, isopropanol, n-butanol, secondary butanol, branched amyl alcohols, octanols, ethylene glycol, 1,3-propanediol, 1,4-butanediol, 2,3- butanediol, 1,6-hexanediol, methyl glycol (ethylene glycol monomethyl ether), butyl glycol (ethylene glycol monobutyl ether), 1,4-butanediol monomethyl eher and allyl alcohol. Etherification is carried out in the presence of acid catalysts, preferably in the presence of medium strength to strong acids, such as hydrochloric acid, sulfuric acid or oxalic acid. It is especially recommended that as little water as possible is present. The alcohol provided for the etherification may be used in excess and thus serves at the same time as a solvent, but other solvents and/or diluents which do not disturb the etherification reaction may be used. The etherification reaction is preferably carried out at moderately elevated temperature at from 40 to 60 C.

It is particularly advantageous to carry out the production of the substance having the Formula II and its reaction with formaldehyde in the same solution without isolating the substances II. In a preferred embodiment of the process, urea is reacted with an aldehyde having the formula: R CHO (III) and an aldehyde having the formula:

B UE-CH0 R4 IV in the molar ratio 1:121 in an aqueous medium or in an alcohol R OH (V), R R R and R having the above meanings, at elevated temperature in the presence of acids, the reaction mixture is brought to a pH of more than 9 without isolating the substance having the Formula II (optionally after having removed the excess of alcohol), and then reacted as described above with twice the molar amount of formaldehyde and optionally with the above defined alcohols in the presence of acid catalysts.

The substances having the Formula I are valuable ingredients for surface coating materials, resin tannins, intermediates for white tanning agents and finishing agents for textile material consisting of or containing natural or regenerated cellulose.

Those substances having the Formula I are of outstanding importance and are therefore preferred which have the general Formula VI:

in which R", R and R each denotes a hydrogen atom, a low molecular weight alkyl radical or a low molecular weight hydroxyalkyl or alkoxyalkyl radical whose hydroxyl group or alkoxy group is separated from the oxygen atom by at least two carbon atoms (and which thus contain at least two carbon atoms), and R and Rf each denotes a low molecular weight alkyl radical. I

The alkyl radicals may be linear or branched. The substances having the Formula VI are suitable not only for the purposes mentioned above but also particularly as finishing agents for textile material consisting of or containing natural or regenerated cellulose.

Those substances having the general Formula VI which contain not more than four carbon atoms in each alkyl radical, hydroxyalkyl radical or alkoxyalkyl radical are particularly preferred for this purpose. Substances having the general Formula VI whose radical R is not hydrogen are of outstanding importance. Among these the substances whose radical R is methyl are particularly preferred. These yield finishes which have good properties like the other substances having the general Formula VI but in addition are even more resistant to the action of chlorine.

The following are examples of substances having the Formula VI according to this invention: N,N-dihydroxymethyl, N,N dimethoxymethyl, N,N' diethoxymethyl, N,N-dipropoxymethyl, N,N'-dibutoxymethyl, N,N'-di-B- hydroxyethoxymethyl, N'N-di 13 methoxyethoxymethyl, N,N-'y-methoxypropoxymethyl, N,N-di-fi-hydroxybutoxymethyl, N,N'-di-fi-hydroxybutoxymethyl compounds of 4 methoxy 5,S-dimethylhexahydropyrimidone-Z, 4-hydroxy methyl-5-ethylhexahydropyrimidone-2, 4 propoxy-5,S-diethylhexahydropyrimidone-2, 4-ethoxy-5,5-dipropylhexahydropyrimidone-2, 4-propoxy-5-ethyl-5-butylhexahydropyrimidone 2, 4-B-hydroxyethoxy-5,5-dibutylhexahydropyrimidone-Z, and 4-' -hydroxypropoxy-5,5diamylhexahydropyrimidone-2. The following are of particular industrial importance because of their convenient availability and outstanding efliciency: the N,N-dihydroxymethyl and N,N-dialkoxymethyl derivatives of 5,5- dimethylhexahydropyrimidones and 5,5-diethylhexahydropyrimidones bearing methoxy, ethoxy or B-methoxyethoxy groups as substituents in 4-position, which contain up to four carbon atoms and if desired hydroxyl groups or alko'xyl groups, particularly methoxyl groups, in thealr koxyl radicals. N,N'-dihydroxymethyl compounds of the said substances which are only partly etherified with low molecular weight alcohols are for example also suitable.

The new finishing agents are used in conventional manner, preferably in the form of an aqueous impregnating liquor. The concentration of finishing agent depends on the intended eifect. In general it is from 50 to 200 g./l. The material to be treated is soaked in the usual way in the impregnating liquid. It is preferred to use a padding machine for the purpose. The impregnated material is then freed from excess impregnating liquor in the usual way by squeezing. The impregnated fibrous material may be dried and then heated in the presence of acid or potentially acid catalysts to temperatures of up to 180 C., preferably 130 to 160 C. Under these conditions, the reaction is usually over in one to six minutes. The fibrous material may be mechanically shaped, for example by compression, crimping, ironing, calendering, embossing or pleating, during or after drying-After the N-hydroxy- 6 methyl and/ or N-alkoxymethyl groups have reacted, the fibrous material has a great dry crease recovery angle; moreover the shape imparted to the fibrous material is washproof. The treated material may be washed, rinsed and dried in the usual way.

There is also the very advantageous possibility of leaving the impregnated and squeezed material wet or of drying it to a moisture content of 10 to 35% (on the weight of the amorphous region contained in the cellulose, i.e. in the case of cotton to a moisture content of 3 to 10.5%, in the case of regenerated cellulose to a moisture content of 6 to 21%, each on the weight of the total content of cellulose) and then keeping it at room or elevated temperature, preferably at a temperature not higher than 50 C., without appreciable loss of water in the presence of acid and/or potentially acid catalysts. The reaction with cellulose under these conditions usually takes five to twenty hours, and less at temperatures above 50 C. This embodiment of the process makes it possible to finish fibrous material consisting of or containing cellulose in a simple and reliable way in a single operation in such a way that it has great to very great wet crease angles of 140 or more and average dry crease angles of or more. The level of, and the difference between, the wet and dry crease angles may be adapted to requirements in each case by varying the conditions of the process.

The substances having the Formula VI are also outstandingly suitable for the process of delayed cure. They are much more suitable for this purpose than N,N-dimethylol-4,5-dihydroxyimidazolidone-Z which has hitherto been mainly used for the purpose. The substances having the Formula VI are usually used alone as finishing agents for deferred cure; they may however also be used with other aminoplast-forming substances provided that these can also be subjected to delayed cure. Examples of such aminoplast-forming substances are N,N-dimethylolglyoxalmonoureine, N,N-dimethylol 5 hydroxypropylenurea and their ethers with low molecular weight alcohols. The new finishing agents may be applied to the textile material in the amounts customarily used in the method of delayed cure. Amounts of 1 to 15% (calculated as pure active substance and with reference to the weight of the dry textile material) have proved to be very suitable; it is preferable to apply the finishing agent in amounts of 3 to 6%. The finishing agent is applied to the textile material by conventional methods, for example by impregnation of the material being treated with an aqueous liquor by means of a padding machine. The textile material is then dried so that the finishing agent does not cure prematurely; adequate protection against this is not to allow the drying temperature to rise above 100 C. The material is usually dried to a water content of 2 to 15% by weight. The textile material may be kept for many months and then made up for example into articles of clothing.

To cure the finishing agent, the textile material is heated, optionally after it has been made up and during or after it has been shaped, to a temperature of to 200 C. preferably to C. Cure is completed after twenty to thirty minutes under these conditions.

Acid and potentially acid catalysts are generally known and commonly used for the purposes of crease-resist finishing. Examples are inorganic and organic acids, such as sulfuric acid, hydrochloric acid, phosphoric acid, boric acid, formic acid, acetic acid, oxalic acid, tartaric acid, maleic acid and salts which have an acid reaction or form acids by the action of heat and/or by hydrolysis, for example ammonium salts and amine salts of strong acids, magnesium chloride, aluminum chloride and zinc nitrate. Mixtures of two or more catalysts may also be used. The catalysts preferably used for the method of delayed cure are magnesium chloride, zinc nitrate and zinc chloride. The reaction of the finishing agents to be used according to the invention, as already stated, is carried out in the presence of these catalysts. This may be effected by applying the catalysts, preferably in the form of aqueous solutions, to the material to be finished, before or after impregnation of the same. It is preferred however to add the catalysts direct to the impregnating bath containing the finishing agent. The concentration of the catalysts is chosen in the conventional range for the particular finishing process being used. In general it has proved to be suitable for finishing at high temperatures and by the delayed cure method to use catalyst concentrations of from 1 to 40 g./l. and amounts of catalysts (on the weight of finishing agent) of 4 to 60%, preferably to 40%, whereas for finishing the fibers in the swollen condition, i.e. in the presence of considerable amounts of water, and at lower temperatures it may be necessary, as is well known, to use strongly acid catalysts in a concentration of up to 20 N.

Another advantage of the new finishing agents becomes evident in the joint use with catalysts in a bath. They have very much better hydrolysis resistance than the N,N'-dihydroxymethyl and N,N'-dialkoxymethyl compounds hitherto used. The result of this is that finishing liquors which contain the new finishing agents with catalysts are substantially more insensitive to high catalyst contents and considerably more stable in storage than those which contain prior art finishing agents.

Nitrogenous and nitrogen-free hydroxymethyl or alkoxymethyl compounds, for example those of urea, thiourea, cyclic ureas, such as ethylenurea, propylenurea, glyoxalmonoureine, triazinones, urones, melamine and other aminotriazines, monocarbamic esters, dicarbamic esters and also polyethylene glycol formals and compounds containing epoxy groups, as for example glycol diglycidol ethers, such as have been used hitherto, may be used with the new finishing agents. In the case of delayed cure, care should be taken, as already mentioned above, that only prior art finishing agents are used which do not react prematurely with the cellulose during storage. It is also possible to use conventional water repellants, softening agents, leveling agents, wetting agents and sizing agents and also polymer solutions or dispersions. Water repellents are for example the known paraffin wax emulsions containing aluminum or zirconium, and also preparations containing silicons and perfiuorinated aliphatic compounds. Examples of softening agents are ethenoxylation products of high molecular weight fatty acids, fatty alcohols or fatty amides, high molecular weight polyglycol ethers and esters thereof, high molecular weight fatty acids, fatty alcohol sulfonates, stearyl-N-N-ethylenurea and stearylamidomethyl pyridinium chloride. Examples of leveling agents are water-soluble salts of acid esters of polybasic acids with adducts of ethylene oxide or propylene oxide to long chain alkenoxylatable base materials. Examples of wetting agents are salts of alkylnaphthalenesulfonic acids, alkali metal salts of sulfonated dioctyl succinate and the adducts of alkylene oxides to fatty alcohols, alkylphenols, fatty amines and the like. Examples of sizing agents are cellulose ethers, cellulose esters and alginates, and also solutions or dispersions of snythetic polymers, for example of polyethylene, polyamides, ethenoxylated polyamides, polyvinyl ethers, polyvinyl alcohols, polyacrylic acid or esters or amides thereof and of equivalent polymethacrylic compounds, polyvinyl propionate, polyvinylpyrrolidone, of copolymers, for example of those of vinyl chloride and acrylic esters, butadiene and styrene or acrylonitrile, or oz-diChlOfOCthYlene, fl-chloroalkylacrylic esters or vinyl-B-ethyl ether and acrylamide or the amides of crotonic acid or maleic acid or of N-methylolmethacrylamide and other polymerizable compounds. These additional assistants are used in general in amounts of 0.3 to 4%, preferably 1 to 2.5%, on the Weight of the dry textile material; in special cases more than these amounts may be used.

The finishing agents to be used according to this invention give finishes having very high resistance to hydrolysis. Textile material finished in this way is therefore unusually resistant to hygienic treatment. Moreover the new agents prevent damage to the textile material by large amounts of catalyst and do not impair the light fastness of dyed material. The preferred agents moreover give finishes having excellent fastness to chlorine.

Textile material which has been finished according to this invention with substances having the Formula VI contains cellulose molecules (indicated by Cell in the formula) which are combined together according to the formula:

0 e io in which R R and R have the meanings given above. The textile material for treatment according to this invention may be any textile material, such as fibers, filaments, threads, yarns, knitted cloth, woven cloth, netting, non-woven fabric and felt of natural or regenerated cellulose, such as cotton, rayon staple, rayon and linen and mixtures with each other or with other fibers, for example of wool, silk, cellulose esters, linear polyamides, linear polyesters and acrylonitrile polymers.

The invention is illustrated by the following examples. The parts and percentages specified in the examples are by weight. Parts by Weight bear the same relation to parts by volume as the kilogram to the liter.

EXAMPLE 1 158 parts of 4 methoxy 5 dimethylhexahydropyrimidone-2 is mixed with 200 parts of a 30% aqueous solution of formaldehyde While stirring, 15 parts of 2 N caustic soda solution is added and the whole is stirred for two hours at 60 C. The pH value of the reaction solution is from 10 to 11. The reaction mixture is then cooled to room temperature and neutralized with dilute hydrochloricacid.

The aqueous solution is carefully evaporated under subatrnospheric pressure to obtain a syrupy residue which crystallizes after some days. The methylol compound may be recrystallized from acetone.

O H HOH2C-N N--CH2OH H-CH H OCH3 H3O CH:

Calculated (percent): C, 49.6; H, 8.25; O, 29.4; N, 12.85;

CH O, 27.5. Found (percent): C, 49.8; H, 8.2; O, 29.0; N, 12.9; CH O, 27.0.

EXAMPLE 2 300 parts of urea, 500 parts of 30% aqueous formaldehyde solution and 360 parts of isobutyraldehyde are mixed in a stirred vessel and stirred for thirty minutes at 60 C. under reflux. 150 parts of concentrated hydrochloric acid is then added with strong cooling. The temperature rises immediately to to C. The reaction solution is stirred for one hour at 80 C., cooled and adjusted to a pH value of 9.5 to 10 with caustic soda solution. Then 1000 parts of 30% aqueous formaldehyde solution is added to the reaction solution. The whole is stirred for two hours at 55 to 60 C., cooled and adjusted to pH 7 with dilute hydrochloric acid. An about 40% aqueous solution is obtained containing 1,3-dimethylol-4-hydroxy 5-dimethylhexahydropyrimidone-2 as the main constituent.

9 EXAMPLE 3 The aqueous solution of 1,3-dimethylol-4-methoxy-5- dimethylhexahydropyrimidone-2 (obtained according to Example 1) is evaporated at 50 C. under subatmospheric pressure. The residue is dissolved in 500 parts of methanol while adding 10 parts of oxalic acid and stirred for one hour at 50 C. in a stirred vessel. The whole is cooled to room temperature and neutralized with caustic soda solution. The deposited sodium oxalate is filtered oil. The filtrate is evaporated under subatmospheric pressure. 230 parts of 1,3-dimethoxymethyl-4-methoxy-5-dimethylhexahydropyrimidone-2 is obtained. This is equivalent to a yield of 93.5% of the theory. It has a boiling range of 137 to 142 C. (1.8 mm.).

Analysis.C H O N II o 0 HaC CHa Calculated (percent): C, 53.6; H, 9.1; N, 11.4; CH O, 24.4; CH O, 37.8. Found (percent): C, 54.0; H, 9.2; N,

11.2; CH O, 24.9; CH O, 37.1.

EXAMPLE 4 A mixture of 300 parts of urea, 150 parts of paraformaldehyde, 360 parts of isobutyraldehyde and 1000 parts of methanol has 100 parts of concentrated hydrochloric acid added to it and the whole is heated for two hours under refluxe at 60 to 65 C. in a stirred vessel and cooled to room temperature. Neutralization is effected with caustic soda solution and the reaction solution is evaporated under subatmospheric pressure. The residue is methylolated with 1000 parts of 30% aqueous formaldehyde solution while adding 40 parts of 2 N aqueous caustic soda solution at 55 to 60 C. The reaction solution contains l,3-dimethylol-4-methoxy-5-dimethylhexahydropyrimidone-2 as the main component.

The dimethylol compound thus obtained (after evaporation of the water at subat-mospheric pressure) may be converted with methanol in the presence of an acid catalyst, for example oxalic acid, into the dimethoxymethyl compound according to the description of Example 3.

EXAMPLE 5 300 parts of the anhydrous reaction product obtained according to Example 2 has 1000 parts of methanol and 20 parts of oxalic acid added to it and the Whole is stirred -for one hour at 50 C. in a stirred vessel under reflux. The reaction mixture is cooled to room temperature and neutralized with concentrated caustic soda solution, and the sodium oxalate is filtered off and the filtrate evaporated under subatmospheric pressure in a water jet vacuum. 310 parts of l,3-dimethoxymethyl-4-methoxy-5- dimethylhexahydropyrimidone-2 is obtained as a crude product which may be purified by distillation in a high vacuum. The boiling point of the pure product is from 137 to 143 C. (2mm).

Analysis.C H O N H3COH2CN/ N-CHzOCHa H- H H -OCHa HaO CHa Calculated (percent): C, 53.6; H, 9.1; O, 26.0; N, 11.4; CH O, 24.4; CH O, 37.8. Found (percent): C, 54.0; H, 9.3; O, 25.6; N, 11.5; CH O, 23.9; CH O, 36.9.

10 EXAMPLE 6 To prepare 1,3-dim ethoxymethy1-4-methoxy-6-rnethylhexahydropyrimidone-2, the aqueous reaction solution obtained according to Example 6 is evaporated under subatmospheric pressure. The residue obtained has 1000 parts of methanol and 25 parts of oxalic acid added to it and the mixture is heated for two hours at 50 C. under reflux in a stirred vessel. The product is cooled, neutralized with caustic soda solution, deposited sodium oxalate is filtered 01f and the filtrate is evaporated in a 'water jet vacuum. 425 parts of crude product is obtained which may be purified by high vacuum distillation. 1,3-dimethoxymethyl-4- methoxy-6-methylhexzihydropyrimidone-Z has a boiling point of 135 to 137 C. (0.5 mm.).

Analysis.-C I-I O N O ("1 HaCOCHrN \N-CH2OCH3 Ha0- H H OCH3 H-O-H Calculated (percent): C, 51.8; H, 8.6; O, 27.6; N, 12.0;

CH O, 25.8; CH O, 40.0. Found (percent): C, 51.4; H, 8.4; O, 27.2; N, 11.9; CH O, 25.5; CH O, 39.5.

EXAMPLE 8 A reaction mixture of 200 parts of 4-methoxy-5-dimethyl-6-isopropylhexahydropyrimidone-2, 200 parts of 30% aqueous formaldehyde solution and 500 parts of methanol has 25 parts of 2 N caustic soda solution added to it and it is then heated at 60 C. for three hours while stirring at a pH value of 10.5. The 4-methoxy-5-dimethyl- 6-is0propylhexahydropyrimidone-2 dissolves after about ten minutes at 60 C. The reaction solution obtained is neutralized with dilute hydrochloric acid and may be used as a resin tannin immediately or after evaporation of the solvent.

H-OCH:

0 CH3 CHa EXAMPLE 9 A bleached and mercerized cotton poplin cloth Weighing g./sq. m. is impregnated by padding with a solution having the following constitution:

260 parts of a 50% aqueous solution of N,N-dimethylo1-4-methoxy 5,5 dimethylhexahydropyrimidone-2, 30 parts of a 40% aqueous dispersion of a copolymer of 89 parts of n-butyl acrylate, 5 parts of butanediol diacrylate, 3 parts of N-methylolmethacrylamide and 3 parts of acrylamide, 1 part of an adduct of 7 moles of ethylene oxide to 1 mole of isooctylphenol, 30 parts of a 25% aqueous alcoholic solution of an ethenoxylated polyamide, 2 parts of oxalic acid, 2 parts of maleic acid and 10 parts of ammonium chloride, diluted with water to 1000 parts by volume.

After the cloth has been impregnated it is dried to a residual moisture content of 6% on a tenter at 120 C., and rolled up. The roll of cloth is tightly wrapped in a sheet of polyethylene and kept for twenty hours at room temperature. The catalyst is then removed by treatment with cold water and then the cloth is washed with an aqueous solution of 1 g./l. of soap and g./l. of sodium carbonate at 60 C. and dried. The cloth has the following technological data: dry crease angle according to DIN 53,890 (DCA): warp and weft 248; wet crease angle according to Tootal (WCA): warp and weft 300.

The values after the cloth has been washed five times in a washing machine at the boil are:

DCA: warp and weft 236 WCA: warp and weft 290 Tensile strength 50 200 mm. (TS): weft 24 kg.

TS after Washing five times and treatment five times with sodium hypochlorite (T S5 22.9 kg.

Monsanto rating: spin-dry, 4 to 5.

The finish effects are resistant not only to several chlorine washes and washing machine washes at the boil, but also to acid hygienic treatment.

Cloth dyed with C.I. Reactive :Red 17 and cloth dyed with Cl. !Reactive Green 2 are finished under the above conditions with N,N'-dimethylol-4-methoxy-5,S-dimethylhexahydropyrimidone-Z. The light fastness of the cloth dyed with Cl. Reactive Red 17 is III-IV in unfinished condition and the cloth dyed with Cl. Reactive Green 2 is VI-VII. After the finishing treatment the light fastness of the dyed cloths is unchanged.

A finish with N,N'-dimethylolhexahydropyrimidone-2 on the other hand produced a drop in light fastness to II in the case of cloth dyed with C.I. Reactive Red 17.

EXAMPLE An optically bleached mercerized cotton cloth weighing about 125 g./sq. m. is impregnated at room temperature with an aqueous impregnation liquor having the following composition:

125 parts of a 50% aqueous solution of N,'N'-dimethoxymethyl-4-methoxy 5,5 dimethylhexahydropyrimidone-2, parts of crystallized magnesium chloride, 30 parts of a 40% aqueous dispersion of a copolymer of 89 parts of n-butyl acrylate, 5 parts of butanediol diacrylate, 3 parts of N-methylolmethacrylamide and 3 parts of acrylamide and 30 parts of a aqueous alcoholic solution of an ethenoxylated polyamide, made up to 1000 parts by volume with water.

Liquor take-up is 70%.

The cloth is dried at a temperature of from 80 to 100 C. in the usual way and heated at 155 C. on a tenter.

The cloth was the following technological data:

DCA: warp and weft 280 WCA: warp and weft 260.

The values after having been machine washed at the boil five times are:

DCA: warp and weft 250 WCA: warp and weft 250 TS: weft 20 kg.

TS5: 18 kg.

The finish effects are resistant not only to several chlorine washes and washing machine washes at the boil but also to acid hygienic treatment.

Cloth dyed with C.I. Reactive Blue 10 and with Cl. Reactive Yellow 8 are finished under the above conditions 12 with N,N'-dimethoxymethyl 4 methoxy-5,5-dimethylhexahydropyrimidone-Z. The light fastness of the cloth dyed with Cl. Reactive Blue 10 in the unfinished condition is V-I-VII and the cloth dyed with Cl. Reactive Yellow 8 III-IV. There is no change in the light fastness values after finishing.

A finish produced under the same conditions with N,N'- dimethylolhexahydropyrimidone-2 causes a decrease in light fastness to V in the case of cloth dyed with Cl. Reactive Blue 10 and to II-III in the case of cloth dyed with Cl. Reactive Yellow 8.

EXAMPLE 11 A bleached and mercerized cotton poplin cloth weighing g./sq. m. is impregnated by padding with a solution having the following composition:

280 parts of a 50% aqueous solution of N,N'-dimethylol-4-hydroxy 5,5 dimethylhexahydropyrimidone-2, 40 parts of an aqueous alcoholic solution of an ethenoxylated polyamide, 5 parts of monochloroacetic acid and 30 parts of zinc nitrate, made up to 1000 parts by volume with water.

After the cloth has been impregnated it is dried at 110 C. on a tenter to 7% residual moisture and rolled up. The roll of cloth is tightly enclosed in polyethylene sheeting and left for eighteen hours at room temperature. Catalyst is then washed out with cold water and the cloth is washed with an aqueous solution of 15 g./l. of soap and 5 g./ 1 of sodium carbonate at 60 C. and dried. The cloth has the following technological data:

DCA: warp and weft 240 WCA: warp and weft 310.

After washing at the boil five times in a washing machine:

DCA: warp and weft 230 WCA: warp and weft 310 TS: weft 26 kg.

TSS: 16 kg.

Monsanto rating: spin-dry, 4 to 5.

A cloth which has been dyed with Cl. Reactive Blue 10 is finished under the above conditions with N,N'-dimethyol 4 -hydroxy 5,5 dimethylhexahydropyrimidone-2. Prior to finishing it has a light fastness of VI- VII; after finishing the light fastness is unchanged. A cloth finished with N,N-dimethylolhexahydropyrimidone- 2 exhibits a decrease in light fastness to V.

EXAMPLE 12 A bleached and mercerized cotton poplin cloth weighing g./ sq. m. is impregnated by padding with a solution of the following composition:

300 parts of a 50% aqueous solution of N,N'-dimethylol 4 methoxy 5,5 dimethylhexahydropyrimidone- 2, 40 parts of a 40% aqueous dispersion of a copolymer of 89 parts of n-butylacrylate, 5 parts of butanediol diacrylate, 3 parts of N-methylolmethacrylamide and 3 parts of acrylamide, 2 parts of an adduct of 7 moles of ethylene oxide to 1 mole of isooctylphenol, 90 parts of concentrated (38%) commercial hydrochloric acid and 20 parts of ammonium chloride, made up with water to 1000 parts by volume.

After the cloth has been impregnated it is rolled up, unrolled after one to three hours to relieve longitudinal tension in the cloth produced by swelling, and then rolled up again. The fabric is left in a roll While it slowly rotates for sixteen hours and then the catalyst is washed out as described in Example 1 and the cloth rinsed and dried.

The cloth has the following technological data:

DCA: warp and weft WCA: warp and weft 305 13 After five washes at the boil in a washing machine:

DCA: warp and weft 185 WCA: warp and weft 302 TS: weft 425g.

TSS: 40.5 kg.

Monsanto rating: spin dry, 3.75; drip dry, 4.25.

EXAMPLE 13 Cotton trouser material weighing 180 g./sq. m. is impregnated onia paddingmachine with'an aqueous liquor containing 30 g./l. of N,N'-dirnethylol-4-rnethoxy-5,5- dimethylhexahydropyrimidone-Z and 35 g./l. 'of r i 1agnesium chloridej The cloth is squeezed outto,80,%, liquor retention and" dried on a tenter at 100. C. to a fresidual moisture content of 4%. Six months later, the cloth is made up into, mens trousers. The trousers aresnfl'oothed on a pressing machine at 125 to 135 CLand shaped and then the finishing agent present in the textile material cured in a condensation reactor at 160 to 185 C. for a period of fifteen to six minutes. w

The trousers obtained have good wash-and-wear behavior (Monsanto rating: 4 to 5) anda good stability of the creases and seams after several machinewashes at80 C. l

If theabove procedurebefollowed but 30 g./ 1. of a 40% aqueous dispersion of a ,copolymer of 89 parts of nbutyl acrylate, 5 parts of butanediol diacrylate, 3 parts of N-methylolniethacrylamide and 3. parts of acrylaniide, 25 g./l. of a 30% aqueous polyethylene dispersion and 2 g/l. of an adduet of 7 moles of ethylene oxide to l rhole of isooctylphenol be also added to the impregnatingliquor, the trousers also acquire particularly good resistance to abrasion.

EXAMPLE 14 An optically bleached mercerized cotton cloth weighing about 125 gJ/sq. m. is impregnated at room temperature with an aqueous impregnation liquor having the following composition:

150 parts of N,N'-dihydroxymethyl-4-methoxy 5,5-dimethyl-6-isopropylhexahydropyrimidonef2- and 25 parts of zinc chloride, made up to 1000 parts by volume with water. i

Liquor retention is 75%. I

The cloth is dried in the usual way at a temperature of from 80 to 100 C. heated for five minutes on a tenter at 150 C. and washed as described in Example 9. The cloth has the following technological data:

DCA: warp and weft 245 WCA: warp and weft 250 After having been washed five times at the boil in a washing machine:

DCA: warp and weft 245 WCA: warp and weft 240 TS: weft 28 kg. T85: 26 kg.

EXAMPLE 15 A mercerized cotton cloth weighing about 125 g./sq. m. is impregnated at room temperature with an aqueous impregnating liquor having the following composition:

150 parts of N,N'-dimethoxymethyl-4-methoxy-6-methylhexahydropyrimidone-2 and parts of zinc nitrate, made up to 1000 parts by volume with water.

Liquor retention is 75%.

The cloth is dried at a temperature of from 80 to 100 C. heated for four minutes on a tenter at 160 C. and washed as described in Example 9.

The cloth has the following technological data:

DCA: warp and weft 260 WCA: warp and weft 250 14 After having been machine washed at the boil five times:

DCA: warp and weft 255 WCA: warp and weft 250 TS: weft 25 kg. T: 16 kg.

EXAMPLE 16 a copolymer of 89? parts of n-butyl acrylate, 5 parts of.

butanediol diacrylate, 3 parts of N-methylolmethacrylamide and 3 parts of acrylamide, 1 part of an adduct of 7 moles of ethylene'oxide to 1 mole of isoctylphenol, 8.5 parts of a 25% aqueous alcoholic solution of an ethenoxylated polyamide, 1.6 parts of oxalic acid, 6.7 parts of maleic acid and 4.8 parts of ammonium chloride, made up to 1000 parts bytvolume with water and the pH value adjusted to 1.1 with oxalic acid.

Following the impregnation, the cloth is dried on a tenter at C. to a residual moisture content of 6% and rolled up. The roll of'cloth is wrappedtightly in polyethylene sheeting and kept at room temperature for twenty hours. The catalyst is then removed by treatment DCA: warp and weft 265 WCAzwarp and weft 295 After having been washed at the boil five times in a washing machine:

DCA: warp and weft 255 WCA: warp and weft 290 We claim:

1. In a process for finishing textile material which consists of or contains natural or regenerated cellulose by impregnating said .textile material with a solution of a finishing agent and an acid catalyst and reacting the impregnated material, if desired after drying and making upinto articles of clothing, cellulose molecules being 7 linked to the finishing agent by acetal linkages under the influence of said acid catalyst, the improvement of using as the finishing agent a compound having the formula impregnating said textile material with a solution of a finishing agent and an acid catalyst and reacting the impregnated material, if desired after drying and making up into articles of clothing, cellulose molecules being linked to the finishing agent by acetal linkages under the influence of said acid catalyst, the improvement of using as the finishing agent a compound having the formula are combined together in accordance with the formula:

in which Cell denotes the cellulose molecules, R and R denote alkyl radicals having one to five carbon atoms and R denotes alkyl radicals having up to three carbon atoms or alkoxyalkyl radicals having up to three carbon atoms in the alkyl portion and up to three carbon atoms in the alkoxy portion, whose alkoxyl groups are separated from the oxygen atom by at least two carbon atoms.

References Cited UNITED STATES PATENTS 2,370,839 3/1945 Burke et al. 260244 2,950,553 8/1960 Hurwitz 8116.3 X

FOREIGN PATENTS 931,560 7/1963 Great Britain.

DONALD LEVY, Primary Examiner J. CANNON, Assistant Examiner US. Cl. X.R.

ltl

PO-105U UNITED STATES PATENT OFFICE Patent No.j ,5l8, O43

Dated June 30, 1970 Inventor(a) Harro Petersen et a1 It is certified that error appears in the aboveand that said Letters Patent Column 3, line 59, "hexah hexahydropyrimidone-Q identified patent are hereby corrected as shown below:

ydrofayrimidine-2" should read SIGNED AN.) mum UCTISM mm 3. mum. JR. Gamiasiom of Patents 

